All you need to get started with Industry 4.0
There are some minimum requirements for an Industry 4.0 system, and Upkip will provide you with all of them:
Feature list
Features in-depth
3D Factory Floor MapNavigate through a digital twin of your facility and interact with your equipment to check their individual status. |
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| Factory Overview |
| Real-time Status |
| Contextual Information |
| Interactive |
| Easy Orientation |
Factory DeviationsDeviations from original order plan at a glimpse with specifications for cost deviation and historical view of efficiency (OTD percentage). |
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| On-time Delivery (OTD) |
| Cost Deviation |
| Orders Remaining Work |
| Scrap Above 10% |
| Order OOE Below 80% |
| Machine OEE Below 80% |
| Active Alarm |
Machine DashboardsInvestigate in detail the data from individual machines for a current and historical analysis on performance and overall functioning |
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| Status + Timeline |
| Overall Equipment Effectiveness |
| Timers |
| Work Orders |
| Downtime Tagging |
| Feed Rate Override |
| Machine Temperature + Timeline |
| Axis Loads |
| Faults & Warnings |
| Tool Usage |
| Progress on Tasks |
| Recipe / Program Report |
Downtime TaggingA way for operators to flag and provide explanations for unproductive time with 4M reasons: Man, Machine, Method and Material. |
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| Various options for each "M" |
| Metadata: Time Interval |
| Metadata: Comments |
Overall Equipment EffectivenessThe best way to measure productivity, OEE is automatically calculated based on availability, performance and quality. |
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| For individual machines |
| For individual orders |
| For your entire factory |
Order Progress and PerformanceAnalyze how a particular order is moving along with detailed statistics on OEE and understand average production time, cost and scrap as well as estimates for remaining work. |
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| Metadata |
| Total parts, Good parts, Scrap parts |
| Actual remaining work |
| Estimated remaining work |
| Work burndown |
| KPIs per Order Part |
| Consumed vs Average |
| Scrap |
| Cost deviation |
| On-time Delivery |
| Operation Details |
| Order History |
Report DashboardDetailed analyses about your production, with visual historical summaries that allow you to quickly understand you shops functioning and performance. |
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| Program Statistics |
| Robot Automation Statistics |
| Status Analyses (2 weeks) |
| Downtime Analysis by Tag (2 weeks) |
Weather InformationWeather can affect performance, scrap amount, energy consumption and production process. Cross-reference historical weather data with your production and uncover correlations. |
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| Historical Information |
| Insights on Maintenance |
| Supply of parts and materials |
| Predictive maintenance |
Real-Time Health MonitoringSee your machines live and understand equipment health to prevent unintended downtime or interruptions in operation. |
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| Equipment Operation |
| Connectivity |
| Active / Stopped |
| Alarms |
| Heartbeat |
| Machine |
| Gateways |
| Adapters |
| Performance |
| Log Statistics |
| Resource Utilization |
| Dependencies |
| History |
Take your shop to the cloud with state of the art capabilities
Take a virtual tour
The best way to really experience the platform and its capabilities is through a live demo with our team. Answer some questions about your facility and we will get in touch with you to schedule it.