There are some minimum requirements for an Industry 4.0 system, and Upkip will provide you with all of them:
3D Factory Floor MapNavigate through a digital twin of your facility and interact with your equipment to check their individual status. |
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Factory Overview |
Real-time Status |
Contextual Information |
Interactive |
Easy Orientation |
Factory DeviationsDeviations from original order plan at a glimpse with specifications for cost deviation and historical view of efficiency (OTD percentage). |
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On-time Delivery (OTD) |
Cost Deviation |
Orders Remaining Work |
Scrap Above 10% |
Order OOE Below 80% |
Machine OEE Below 80% |
Active Alarm |
Machine DashboardsInvestigate in detail the data from individual machines for a current and historical analysis on performance and overall functioning |
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Status + Timeline |
Overall Equipment Effectiveness |
Timers |
Work Orders |
Downtime Tagging |
Feed Rate Override |
Machine Temperature + Timeline |
Axis Loads |
Faults & Warnings |
Tool Usage |
Progress on Tasks |
Recipe / Program Report |
Downtime TaggingA way for operators to flag and provide explanations for unproductive time with 4M reasons: Man, Machine, Method and Material. |
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Various options for each "M" |
Metadata: Time Interval |
Metadata: Comments |
Overall Equipment EffectivenessThe best way to measure productivity, OEE is automatically calculated based on availability, performance and quality. |
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For individual machines |
For individual orders |
For your entire factory |
Order Progress and PerformanceAnalyze how a particular order is moving along with detailed statistics on OEE and understand average production time, cost and scrap as well as estimates for remaining work. |
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Metadata |
Total parts, Good parts, Scrap parts |
Actual remaining work |
Estimated remaining work |
Work burndown |
KPIs per Order Part |
Consumed vs Average |
Scrap |
Cost deviation |
On-time Delivery |
Operation Details |
Order History |
Report DashboardDetailed analyses about your production, with visual historical summaries that allow you to quickly understand you shops functioning and performance. |
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Program Statistics |
Robot Automation Statistics |
Status Analyses (2 weeks) |
Downtime Analysis by Tag (2 weeks) |
Weather InformationWeather can affect performance, scrap amount, energy consumption and production process. Cross-reference historical weather data with your production and uncover correlations. |
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Historical Information |
Insights on Maintenance |
Supply of parts and materials |
Predictive maintenance |
Real-Time Health MonitoringSee your machines live and understand equipment health to prevent unintended downtime or interruptions in operation. |
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Equipment Operation |
Connectivity |
Active / Stopped |
Alarms |
Heartbeat |
Machine |
Gateways |
Adapters |
Performance |
Log Statistics |
Resource Utilization |
Dependencies |
History |
The best way to really experience the platform and its capabilities is through a live demo with our team. Answer some questions about your facility and we will get in touch with you to schedule it.