There are some minimum requirements for an Industry 4.0 system, and Upkip will provide you with all of them:
3D Factory Floor Map
Navigate through a digital twin of your facility and interact with your equipment to check their individual status.
Deviations from original order plan at a glimpse with specifications for cost deviation and historical view of efficiency (OTD percentage).
|On-time Delivery (OTD)|
|Orders Remaining Work|
|Scrap Above 10%|
|Order OOE Below 80%|
|Machine OEE Below 80%|
Investigate in detail the data from individual machines for a current and historical analysis on performance and overall functioning
|Status + Timeline|
|Overall Equipment Effectiveness|
|Feed Rate Override|
|Machine Temperature + Timeline|
|Faults & Warnings|
|Progress on Tasks|
|Recipe / Program Report|
A way for operators to flag and provide explanations for unproductive time with 4M reasons: Man, Machine, Method and Material.
|Various options for each "M"|
|Metadata: Time Interval|
Overall Equipment Effectiveness
The best way to measure productivity, OEE is automatically calculated based on availability, performance and quality.
|For individual machines|
|For individual orders|
|For your entire factory|
Order Progress and Performance
Analyze how a particular order is moving along with detailed statistics on OEE and understand average production time, cost and scrap as well as estimates for remaining work.
|Total parts, Good parts, Scrap parts|
|Actual remaining work|
|Estimated remaining work|
|KPIs per Order Part|
|Consumed vs Average|
Detailed analyses about your production, with visual historical summaries that allow you to quickly understand you shops functioning and performance.
|Robot Automation Statistics|
|Status Analyses (2 weeks)|
|Downtime Analysis by Tag (2 weeks)|
Weather can affect performance, scrap amount, energy consumption and production process. Cross-reference historical weather data with your production and uncover correlations.
|Insights on Maintenance|
|Supply of parts and materials|
Real-Time Health Monitoring
See your machines live and understand equipment health to prevent unintended downtime or interruptions in operation.
|Active / Stopped|
The best way to really experience the platform and its capabilities is through a live demo with our team. Answer some questions about your facility and we will get in touch with you to schedule it.