All you need to get started with Industry 4.0

There are some minimum requirements for an Industry 4.0 system, and Upkip will provide you with all of them:

Feature list

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3D Factory Floor Map
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Overall Equipment Effectiveness
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Factory Deviations
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Order Progress Performance
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Factory Overview
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Report Dashboard
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Downtime Tagging
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Facility Sensors
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Weather and Facility Temperature Information
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Real-time Health Monitoring

Features in-depth

3D Factory Floor Map

Navigate through a digital twin of your facility and interact with your equipment to check their individual status.

Factory Overview
Real-time Status
Contextual Information
Interactive
Easy Orientation
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Factory Deviations

Deviations from original order plan at a glimpse with specifications for cost deviation and historical view of efficiency (OTD percentage).

On-time Delivery (OTD)
Cost Deviation
Orders Remaining Work
Scrap Above 10%
Order OOE Below 80%
Machine Oee Below 80%
Active Alarm
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Machine Dashboards

Investigate in detail the data from individual machines for a current and historical analysis on performance and overall functioning

Status + Timeline
Overall Equipment Effectiveness
Timers
Work Orders
Downtime Tagging
Feed Rate Override
Machine Temperature + Timeline
Axis Loads
Faults & Warnings
Tool Usage
Progress on Tasks
Recipe / Program Report
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Downtime Tagging

A way for operators to flag and provide explanations for unproductive time with 4M reasons: Man, Machine, Method and Material.

Various options for each "M"
Metadata: Time Interval
Metadata: Comments
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Overall Equipment Effectiveness

The best way to measure productivity, OEE is automatically calculated based on availability, performance and quality.

For individual machines
For individual orders
For your entire factory
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Order Progress and Performance

Analyze how a particular order is moving along with detailed statistics on OEE and understand average production time, cost and scrap as well as estimates for remaining work.

Metadata
Total parts, Good parts, Scrap parts
Actual remaining work
Estimated remaining work
Work burndown
KPIs per Order Part
Consumed vs Average
Scrap
Cost deviation
On-time Delivery
Operation Details
Order History
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Report Dashboard

Detailed analyses about your production, with visual historical summaries that allow you to quickly understand you shops functioning and performance.

Program Statistics
Robot Automation Statistics
Status Analyses (2 weeks)
Downtime Analysis by Tag (2 weeks)
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Weather Information

Weather can affect performance, scrap amount, energy consumption and production process. Cross-reference historical weather data with your production and uncover correlations.

Historical Information
Insights on Maintenance
Supply of parts and materials
Predictive maintenance
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Real-Time Health Monitoring

See your machines live and understand equipment health to prevent unintended downtime or interruptions in operation.

Equipment Operation
Connectivity
Active / Stopped
Alarms
Heartbeat
Machine
Gateways
Adapters
Performance
Log Statistics
Resource Utilization
Dependencies
History
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Take your shop to the cloud with state of the art capabilities

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Automatic continuous data collection from CNC machines and sensors
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Intuitive, easy-to-use and responsive interface
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Analytical machine learning models for predictive maintenance
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Customizable alerts and notifications: E-Mail, SMS, Viber, IFTTT
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Management KPI dashboards
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Self-service BI capabilities with drilldown

Take a virtual tour

The best way to really experience the platform and its capabilities is through a live demo with our team. Answer some questions about your facility and we will get in touch with you to schedule it.